Fracture toughness of injection moulded organoclay reinforced polypropylene composites

Abstract

The fracture behavior of polypropylene reinforced with different amounts of PP/50% organoclay masterbatch was studied. Test pieces were prepared using a two-gated hot runner injection mould. Morphology of final pieces was analyzed by polarized optical microscopy, Xray diffraction and transmission electron microscopy. Fracture toughness was evaluated under quasi-static conditions at different positions in the molded pieces. The brittle mode of failure of PP became more ductile with increasing the amount of clay. However, the midthickness region (core) of “ductile” samples underwent brittle fracture while the surface layers (skin) behave in a ductile way, exhibiting elongation, necking and ductile tearing, probably due to differences in thickness and crystalline structure found in skin layers of composite pieces. Different Fracture Mechanics approaches were applied to characterize the fracture behavior: fracture toughness initiation value was assessed by means of the stress intensity factor at 5% non-linearity, KIq, and fracture toughness propagation value was obtained by means of the propagation strain energy release rate, Gcp. It was found that fracture initiation neither depends on clay content nor on test piece location. On the other hand, clay reinforcement increased fracture propagation values away from weld line region. This toughening effect was found to be dependent on the clay content and reinforcement orientation induced by the processing technique.